OSTEEN, JR., District Judge.
Currently pending and ripe for ruling is Plaintiff's Motion for Summary Judgment on All Remaining Claims (the "Plant Modernization Program" Claims). (Doc. 434.) For the reasons set out below, this court will grant the motion in part and deny it in part.
Summary judgment should be granted if, even taking all the evidence in the light most favorable to the non-moving party, Zahodnick v. Int'l Bus. Machs. Corp., 135 F.3d 911, 913 (4th Cir.1997), "the movant shows that there is no genuine dispute as to any material fact and the movant is entitled to judgment as a matter of law."
This case, now in its fourteenth year of litigation, is a civil action brought against Duke Energy ("Duke") by the United States pursuant to Sections 113(b) and 167 of the Clean Air Act ["CAA"], 42 U.S.C. §§ 7413(b)(2) and 7477. (Complaint ("Compl.") (Doc. 1) ¶ 1.) Plaintiff seeks injunctive relief and the assessment of civil penalties for violations of the Prevention of Significant Deterioration ("PSD") provisions of the CAA, 42 U.S.C. §§ 7470-7492. (Id.) Plaintiff's complaint alleges that Duke violated the PSD provisions with regard to a number of coal-fired power plants by placing the plants
Plaintiff argues that the changes Duke made pursuant to its PMP are modifications requiring permits under the PSD provisions. Resolution of this argument requires this court to first elaborate on the relevant statutes and regulations.
In 1977, Congress amended the CAA to add the PSD provisions, which were designed to keep relatively unpolluted areas from deteriorating to the minimum levels permitted by the National Ambient Air Quality Standards. 42 U.S.C. § 7475. The provisions require operators of statutorily-defined sources of air pollution to obtain a permit from the EPA before they either construct or modify a polluting facility. 42 U.S.C. § 7475(a). Plaintiff does not allege that Duke constructed any new plants in violation of this statute. Rather, Plaintiff alleges that Duke unlawfully modified its preexisting plants without receiving the necessary permits. (Compl. (Doc. 1) ¶ 1.)
The PSD provisions of the CAA define "modification" as "any physical change in, or change in the method of operation of, a stationary source which increases the amount of any air pollutant emitted by such source or which results in the emission of any air pollutant not previously emitted." 42 U.S.C. § 7411(a)(4). The 1980 regulations limited PSD review to "major" modifications, defined as "any physical change in or change in the method of operation of a major stationary source that would result in a significant net emissions increase of any pollutant subject to regulation under the [CAA]." 40 C.F.R. § 51.166(b)(2)(i). Thus, a party is
In its motion, Plaintiff has asked the court to grant summary judgment on both issues. The resolution of each issue requires this court to determine a multitude of sub-issues, each addressed in detail below.
Plaintiff argues that Duke made both physical and operational changes via the PMP and therefore "modified" its plants under either definition. (Pl.'s Br. in Supp. of Mot. for Summ. J. ("Pl.'s Br.") (Doc. 435) at 13.)
The regulations do not provide an affirmative definition of "physical change," so courts have applied a broad, common sense definition. See, e.g., Wisconsin Elec. Power Co. v. Reilly ("WEPCo"), 893 F.2d 901, 908 (7th Cir.1990) ("`[A]ny physical change' means precisely that.") (internal citations omitted). Here, it is clear that the PMP meets that general definition, since the program required the replacement and alteration of several physical components within the plants, which "result[ed] in an altered plant." See id.
However, the regulations do carve out a few exceptions from the broad definition, one of which is any change fairly characterized as "[r]outine maintenance, repair, and replacement" ("RMRR"). 40 C.F.R. § 51.166(b)(2)(iii)(a) (1987). Changes in this category do not trigger the PSD permitting requirement. Duke argues that there is a genuine issue of material fact that its PMP changes fall under the RMRR exception. (See Duke's Resp. in Opp'n to Pl.'s Mot. for Summ. J. ("Duke's Resp.") (Doc. 438) at 25-29.) Plaintiff argues otherwise. (See Pl.'s Br. (Doc. 435) at 18-23.)
Although this court must construe all evidence in the light most favorable to Duke for purposes of this summary judgment motion, Duke bears the burden of proof on the RMRR issue. United States v. Duke Energy Corp. ("Duke IV"), No. 1:00CV1262, 2010 WL 3023517, at *8 (M.D.N.C. July 28, 2010) ("Since Duke Energy seeks to benefit from the RMRR exception, Duke Energy carries the burden to show that the physical changes that took place at its plants were indeed routine maintenance, replacement, or repair."). Ultimately, the question of whether the changes were "routine" within the meaning of the RMRR exception is a question of law for the court. See United States v. Cinergy Corp., 495 F.Supp.2d 909, 931-32 (S.D.Ind.2007). The conclusions of the parties' experts are not dispositive, but the expert reports and other affidavits are relevant to this court's determination of whether a trial is necessary to determine the particulars of the PMP alterations.
The multi-factor WEPCo test guides this court's analysis. See Duke IV, 2010 WL 3023517, at *3-4, 7 (confirming that the WEPCo analysis is appropriate and "entitled to deference"). WEPCo directs courts to measure a modification's (1) nature and extent, (2) purpose, (3) frequency,
Id. (quoting United States v. E. Ky. Power Coop., Inc., 498 F.Supp.2d 976, 993-94 (E.D.Ky.2007)); see also Cinergy Corp., 495 F.Supp.2d at 930-31. This court adopts Duke IV's statement of the proper application of the WEPCo test.
The Wisconsin Electric Power Company ("WEPCo") realized in 1983 that the performance of several of its aging power plants — which had been constructed between 1935 and 1950 — was declining. WEPCo, 893 F.2d at 905. WEPCo concluded "that extensive renovation of the five units ... is needed if operation of the plant is to be continued." Id. (internal citation and quotation marks omitted). Nearly all of the plants had either "serious cracking" in their steam drums or "[a]ir heater deterioration" preventing them from operating at full capacity. The utility even had to shut one unit down because of the risk of "catastrophic failure." Id. at 905-06.
To deal with these problems, WEPCo developed a "life extension" program designed "to allow the ... units to operate beyond their currently planned retirement dates ... [and to] render the plant[s] capable of generating at [their] designed capacity until year 2010." Id. at 906 (internal citation and quotation marks omitted). Aside from replacement of the aforementioned steam drums and air heaters, the rehabilitation program included "repair and replacement of the turbine-generators, boilers, mechanical and electrical auxiliaries and the common plant support facilities." Id. WEPCo repaired each of the five units over four years, "taking [them] successively out of service for nine-month periods." Id. at 908.
Having thoroughly examined the record and the parties' briefing in light of Duke IV's directive to "make a fact intensive, `common sense' evaluation" of the PMP, Duke IV, 2010 WL 3023517, at *7, this court finds that sufficient factual disputes exist to deny Plaintiff's motion for summary judgment on the question of physical change. Therefore, that issue will be decided at trial for each of the PMP units.
Plaintiff is adamant that Duke's PMP sufficiently resembles WEPCo's life extension project to warrant a grant of summary judgment. Plaintiff argues that the "magnitude" of the PMP as well as the "downtime required to implement [it]" demands the conclusion that the alterations were not routine. (Pl.'s Br. (Doc. 435) at 19.) Plaintiff supports this position with a
Plaintiff also argues that the similarities in length ("years" for most Duke units; nine months each for WEPCo's), purpose ("life extension for old plants as a substitute for building new ones"), and frequency ("once-in-a-lifetime comprehensive renovations") between Duke's PMP and WEPCo's life extension project call for summary judgment in Plaintiff's favor. (Pl.'s Br. (Doc. 435) at 19-21.) Finally, Plaintiff argues that the "$17 to ... $30 million per unit" cost was "equal to or more than the original cost of constructing the units[,]" (id. at 21), and notes that Duke "treated [the PMP] for accounting purposes the same as building a new plant." (Id. at 21-22 (citing Sept. 9, 1988 Memo from Don R. Clay (EPA) to David A. Kee (EPA), Ex. 26 (Doc. 435-27) at 7)). See also Cinergy Corp., 495 F.Supp.2d at 922 (noting that the manner in which a utility treats project expenses for tax purposes is relevant to the RMRR determination); United States v. Ohio Edison Co., 276 F.Supp.2d 829, 834 (S.D.Ohio 2003) (same).
Duke, however, disputes Plaintiff's characterization of the PMP and the conclusions drawn from it. Duke argues that not all of the changes made to its units while they were in PMP are covered by the PMP umbrella, because "the repairs and replacements at each unit were separate projects with separate justifications." (Duke's Supplemental Br. ("Duke's Suppl. Br.") (Doc. 453) at 18-19.) As this court understands Duke's argument, Plaintiff's allegedly improper aggregation of the work results in exaggerated estimates of the PMP's scope, duration, and cost. (See generally id. at 19-26.)
For example, Plaintiff's description of Duke's work at Allen Unit 1 reads as follows:
(Pl.'s Suppl. Mem. (Doc. 454) at 8-9 (footnote omitted) (internal citations omitted).)
Duke's expert, on the other hand, separates the work done at Allen Unit 1 into two parts: boiler and reheater repair, and other "maintenance, repair and/or replacement activities" related to non-boiler items, each with its own invoice. (See Duke's Resp., Ex. 63, Expert Report of William H. Tuppeny, Jr. ("Tuppeny Report") (Doc. 438-4) at 20-21.) In addition, whereas Plaintiff simply notes that "[t]he Allen 1 outage lasted over [the] six years" the plant was in ECS, from 1984 to 1990 (Pl.'s Suppl. Mem. (Doc. 454) at 9), Duke's expert does not indicate that work began on the unit until after a 1987 report outlining the full scope of the problems with the boiler reheater. (Tuppeny Report (Doc. 438-4) at 20.) Moreover, Duke's expert states that the boiler repairs "were consolidated... to allow the implementation of these various tasks to take place over an extended time period[, which] permitted Duke to utilize their in-house engineering, project management, and maintenance resources in an optimum fashion...." (Id.; see also Duke's Supplemental Reply Br. ("Duke's Suppl. Reply") (Doc. 456) at 12 ("ECS allowed Duke's maintenance crews to work on the PMP units in `off-peak' times, when they were not needed to work elsewhere on operating units within the system. This `levelized' approach to the schedule meant that the work might go on for months in PMP, whereas Duke would normally have done it during a turbine outage in only two to three weeks."(internal citations omitted)).) In other words, Duke argues that the prior placement of the units into ECS resulted in an artificially lengthy PMP duration, because Duke's crews were not facing a deadline to return the units to active service. (See Duke's Suppl. Reply (Doc. 456) at 12 (noting that "the outage length was a function of system demand, not a function of the work performed").) Duke makes the same argument with respect to the scope of the work performed, noting that Duke used the ECS period "to work on components that had failed (corrective maintenance) as well as components that were expected to fail in the future (predictive maintenance)." (Id. at 13 (citing Deposition of Willis Joseph, Ex. 142 (Doc. 456-4) at 182-84).)
Plaintiff and Duke engage in the same sort of disagreements for each of the PMP units at issue. Taking the evidence in the light most favorable to Duke, this court finds that Duke has indeed shown that there are genuine disputes as to the nature, extent, purpose, frequency, and cost of the work done at each unit. For this reason, the court will deny Plaintiff's motion for summary judgment on the issue of physical change.
Plaintiff argues that "each PMP unit underwent an operational `change' when it was renovated and moved from a lengthy non-operational status to one in which it became fully operational." (Pl.'s Br. (Doc. 435) at 8-9.) Duke retorts (1) that Plaintiff waived this argument by not giving any notice to Duke that an operational change was the basis for the suit, and (2) that the operational change argument fails on its merits regardless of whether it was timely raised. (Duke's Resp. (Doc. 438) at 32-35.)
The success of Duke's "notice" argument depends on whether Plaintiff initiated this litigation with a Notice of Violation ("NOV") that included "operational
Here, the EPA's NOV states that "Duke has embarked on a program of modifications intended to extend the useful life and/or regain lost generating capacity at their coal-fired power plants" and asserts that "Duke has modified and operated the coal-fired power plants identified below without obtaining [the required] permits...." (Duke's Resp., Ex. 84, Notice of Violation (Doc. 438-25) at 3 (emphasis added).) While the NOV primarily emphasizes "physical modifications" (id.), the CAA defines "modification" as either a physical or operational change, as discussed above. Construing the NOV liberally, this court finds that the use of the term "modification" provided adequate notice to Duke that the alleged violations could be based on either physical or operational changes.
Demonstrating that the operational change argument was timely raised is only one of Plaintiff's obligations. To meet its summary judgment burden, Plaintiff must also show that there is no genuine dispute that Duke's shutdown and subsequent restart of its plants constituted an operational change per the PSD regulations.
Plaintiff argues that both "the plain language of the regulations and long-standing EPA guidance" support its conclusion that restarting a "long-idled power plant" is an operational change that triggers PSD permitting requirements. (Pl.'s Br. (Doc. 435) at 24-25.) This court is unconvinced that such a broad conclusion can be drawn from past EPA determinations, particularly the ones Plaintiff cites in its motion; regardless, this court finds that the current factual record is insufficient for the court to decide this point at the summary judgment stage.
As with the term "physical change," the regulations define the term "operational change" in the negative, listing only a number of exceptions that do not trigger the permitting requirement. One such exception is the "mere increase in the hours" exception, which states that "a mere increase in the hours of operation, standing alone, is not a `physical change or change in the method of operation.'" Envtl. Def. v. Duke Energy Corp. ("Duke III"), 549 U.S. 561, 579, 127 S.Ct. 1423, 167 L.Ed.2d 295 (2007) (citing 40 C.F.R.
In other words, an increase in hours that would otherwise fall within the exception might be construed as a change in the method of operation if it is enabled by or otherwise connected to a physical change. This court has already determined that a trial is necessary to determine the scope of the physical improvements and maintenance performed at each PMP unit. See supra Part IV.A. For the same reasons, this court will deny Plaintiff's motion for summary judgment on the question of whether the units' shutdown and subsequent restart constituted an operational change.
The two agency determinations Plaintiff cites in support of its position — Cyprus Casa Grande and In re Monroe Electric — do not require a contrary ruling, although certain aspects of the determinations support Plaintiff's position. In Cyprus Casa Grande, for instance, the EPA determined that a power company could not apply the "increase in hours" exclusion to a unit that had been in "non-operating condition" with "no environmental impact" and "zero emissions for ten years." (Pl.'s Br., Ex. 32, Casa Grande Determination ("Casa Grande") (Doc. 435-33) at 8.) In the abstract,
Monroe Electric, in which the EPA determined that the restart of a power plant after eleven years of Extended Reserve Shutdown ("ERS") constituted an operational change, is similarly unpersuasive at this stage of the proceedings. In deciding that the "increase in hours" exception did not apply, the EPA emphasized that the plant was leaving its previous "non-operational" and "unmanned" condition to become "fully operational." (Pl.'s Br., Ex. 35, Monroe Electric (Doc. 435-36) at 22.) The EPA also concluded that "the decision to operate after eleven years of shutdown, while certainly motivated by changes in the marketplace, [was] not the kind of quick decision to respond to quick market fluctuations that EPA intended [the `increase in hours' exception to cover]." (Id. at 23.)
Again, however, the EPA referenced several other circumstances not present in Duke's case. For instance, although the utility "maintained relevant environmental permits for the Monroe plant[,]" (id. at 6), the restart also required the utility to purchase or update several permits, something Duke is not alleged to have done. (Id. at 23.) Additionally, the EPA specifically noted that the State of Louisiana — where the units were located — had "treated the plant as having no environmental impact" in its emissions inventory. (Id. at 24.) Relatedly, Louisiana had recently reported to the national Ozone Transport Assessment Group ("OTAG") that it would have no impact on the relevant ozone emissions levels — a conclusion on which OTAG relied in determining whether Louisiana should update its environmental regulations. (Id. at 24-25.) Had the Monroe plants been included in the survey, Louisiana would have had to report a different level of ozone emissions and OTAG's conclusion may have been different. (Id. at 24.) Because a restart would therefore have "disturb[ed] a prior assessment of a source's environmental impact" at both the state and national level, the court confirmed its finding of operational change. (Id.)
This court realizes that it will have to determine the controlling law regarding operational change before trial, and that this determination will require thorough analysis of the Casa Grande and Monroe Electric decisions, as well as others. However, a brief survey of these two determinations makes it clear that, however this court frames the legal standard, the proper application of the law will depend on nuanced findings of fact which this court cannot make on the current record. Therefore, this court reaffirms that Plaintiff's motion for summary judgment will be denied as to the question of operational change, and the issue will be decided at trial.
The second prong of the regulatory definition of "modification" is a "significant net emissions increase" resulting from the physical or operational change. 40 C.F.R.
40 C.F.R. § 51.166(b)(3)(i); see also Duke III, 549 U.S. at 569, 127 S.Ct. 1423; Duke IV, 2010 WL 3023517, at *4.
A net emissions increase is "significant" if it "equal[s] or exceed[s]" the stated regulatory emissions rates for the pollutant at issue. 40 C.F.R. § 51.166(b)(23)(i).
As previously explained in this court's earlier Memorandum Opinion, this court must use an "actual-to-projected-actual" test to determine what Duke should have known regarding its plants' emissions.
40 C.F.R. 51.166(b)(21)(ii).
In this case, Plaintiff has repeatedly argued that the PSD regulations "require that the emissions baseline for long-shutdown sources of pollution ... be based on actual emissions in the two years prior to being restarted — zero." (Pl.'s Br. (Doc. 435) at 26-27.) Essentially, Plaintiff argues, ECS status transforms "normal source operation" into "non-operation" for emissions baseline purposes. (See id. at 31.) Duke disagrees with this interpretation, arguing that the correct two-year period is the two years prior to any unit shutdown. (See Duke's Br. in Supp. of Mot. in Limine (Doc. 425) at 54; Duke's Resp. (Doc. 438) at 20-21; Duke's Consolidated Reply in Supp. of Mot. for Summ. J. (Doc. 440) at 26.)
This court has previously discussed the propriety of Plaintiff's zero-baseline argument in the context of Plaintiff's proposed PROMOD expert testimony, which uses a baseline of zero emissions. (See generally Nov. 6 Mem. Op. (Doc. 462), 981 F.Supp.2d 435,
As described in this court's previous Memorandum Opinion, the case history demonstrates that Plaintiff has exercised its discretion to use a two-year period other than the two years immediately prior to restart only in limited circumstances. (Nov. 6, 2013 Mem. Op. (Doc. 462), 981 F.Supp.2d at 462-63, 2013 WL 5954720 at *21.) Those circumstances include, for example, "a strike, major industrial accident, or other catastrophic occurrence that reduced capacity or, perhaps, some catastrophe that required a plant temporarily to increase production of a needed product to an extraordinary degree."
For those units out of service for approximately ten years — that is, Buck Unit 3, Buck Unit 4, Cliffside Unit 1, and Cliffside Unit 2 — this court finds Casa Grande to be the controlling determination. The Casa Grande units were out of service for approximately ten years, and the EPA Air Management Director David P. Howekamp concluded in his determination "that this period is representative of normal source operations, since emissions have been zero during each of the last ten years while the plant has been shut down." (Pl.'s Br., Ex. 32, Casa Grande (Doc. 435-33) at 9; see also Ex. 35, Monroe Electric (Doc. 435-36) at 26 (holding that a zero emissions baseline was "representative of normal source operations at the Monroe plant, which has had no emissions for the last eleven years").) Applying Casa Grande, this court finds a baseline of zero emissions as a matter of law for Buck Unit 3, Buck Unit 4, Cliffside Unit 1, and Cliffside Unit 2.
Because WEPCo is inapposite to this case on the question of the proper two-year baseline period, and because there is no other reason to deviate from the default rule that the two years immediately preceding restart should be used, this court finds that a zero-emissions baseline applies to each of Duke's units.
Having determined that a zero-emissions baseline applies as a matter of law to each of Duke's plants, the next step in the analysis is to determine whether Duke should have anticipated that restart would result in a significant net emissions increase. As discussed supra, a "net emissions increase" is defined as "any increase in actual emissions from a physical change or a change in the method of operation at a stationary source." 40 C.F.R. § 51.166(b)(3)(i)(a). Since this court has established that each unit had a zero-emissions baseline as a matter of law, any post-restart emissions constituted a net emissions increase. The next question, therefore, is whether those emissions were "significant" within the meaning of the regulations.
The PSD regulations define "significant" as an increase in the "rate of emissions that would equal or exceed" a number of given rates for various pollutants. 40 C.F.R. § 51.166(b)(23)(i). The two pollutants at issue here are sulfur dioxide and nitrogen oxides, which are both capped at 40 tons per year. Id.; see also Pl.'s Br. (Doc. 435) at 25 ("There is no question that each PMP unit's actual post-change emissions of sulfur dioxide and nitrogen oxides far exceeded 40 tons per year....").
Duke, for its part, does not dispute Plaintiff's contention that there has been a
The final element Plaintiff must prove is a causal connection between the physical or operational change and the significant net emissions increase. (See, e.g., Pl.'s Br., Ex. 35, Monroe Electric (Doc. 435-36) at 14-15 ("Once restart is found to ... involve either a physical change or a change in the method of operation, the [court] must determine if the change results in a significant net emissions increase of a pollutant subject to regulation under the Act.") (citing 40 C.F.R. § 51.166(b)(2)(i)). This court has already considered the question of causation in the context of Duke's motion in limine to exclude Plaintiff's PROMOD testimony, (see Nov. 6, 2013 Mem. Op. (Doc. 462), 981 F.Supp.2d at 443-7, 2013 WL 5954720, at *6-8), and determined that "both parties' arguments depend upon a disputed issue of fact as to the operability or inoperability of the plants prior to the PMP...." (Id. at 445, 2013 WL 5954720, at *7.) This factual dispute directly impacts the court's analysis with respect to the causation question here: e.g., "If the units were operable, the Government will have much greater difficulty demonstrating how much, if any, of an emissions increase was caused by the PMP." (Id. at 445, 2013 WL 5954720, at *7.) If the units were inoperable, on the other hand, Plaintiff may be able to show causation via simple logical inference.
At minimum, this court finds that Duke has submitted enough evidence to create a genuine dispute as to whether its plants were operable prior to being placed in ECS. (See Duke's Br. in Supp. of Mot. in Limine, Ex. 27, Expert Report of Frank C. Graves (Doc. 428-10) at 14 ("The plants chosen for ECS .... were still operationally viable, but their economics had become unfavorable relative to the newer plants."); id. at 19 (asserting that any projected increases in emissions are attributable to independent factors only, and not to repairs); see also Duke's Suppl. Br. (Doc. 453) at 17 ("Not only did the PMP units in fact generate substantial power before ECS, the had substantial `headroom' — i.e., prior to ECS they were available much more than they were called upon to generate." (internal citations omitted)).) Because there is a genuine dispute over the plants' operability and, therefore, a dispute as to the portion of the units' post-PMP emissions attributable to the PMP, this court will deny Plaintiff's motion for summary judgment as to causation.
For the foregoing reasons, this court hereby